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回轉(zhuan)窯產(chan)成品(pin)(pin)主要(yao)供(gong)煉(lian)鋼造渣及原料(liao)廠燒(shao)結使用。對產(chan)品(pin)(pin)質(zhi)(zhi)量(liang)要(yao)求較高，為了保(bao)證給下游客戶提供(gong)高質(zhi)(zhi)量(liang)產(chan)成品(pin)(pin)，回轉(zhuan)窯工段在質(zhi)(zhi)量(liang)方面(mian)下狠(hen)功夫(fu)。在產(chan)品(pin)(pin)生產(chan)工藝中，窯內透(tou)氣(qi)性(xing)(xing)(xing)直(zhi)接關系著產(chan)品(pin)(pin)的(de)質(zhi)(zhi)量(liang)，而決定透(tou)氣(qi)性(xing)(xing)(xing)的(de)首要(yao)因(yin)素就是原料(liao)質(zhi)(zhi)量(liang)。回轉(zhuan)窯根據(ju)原料(liao)實際情況，采取具體(ti)應對措(cuo)施，保(bao)障(zhang)窯內煅(duan)燒(shao)透(tou)氣(qi)性(xing)(xing)(xing)。

礦石在窯(yao)(yao)(yao)內最佳的燃(ran)(ran)燒(shao)(shao)狀態(tai)為(wei)(wei)滾動(dong)燃(ran)(ran)燒(shao)(shao)，如果礦石原料(liao)粒度(du)不達標(biao)，不僅(jin)影(ying)響(xiang)(xiang)透氣性，同時在窯(yao)(yao)(yao)內的燃(ran)(ran)燒(shao)(shao)狀態(tai)可(ke)能為(wei)(wei)滑動(dong)燃(ran)(ran)燒(shao)(shao)，造成(cheng)燃(ran)(ran)燒(shao)(shao)不充分(fen)。針對原料(liao)粒度(du)問題，回(hui)(hui)轉窯(yao)(yao)(yao)對篩(shai)(shai)分(fen)系統進行技(ji)改，回(hui)(hui)轉窯(yao)(yao)(yao)上料(liao)系統原使用直徑(jing)(jing)15mm孔篩(shai)(shai)網，孔直徑(jing)(jing)小(xiao)，難以(yi)篩(shai)(shai)清物(wu)料(liao)中片狀物(wu)料(liao)，易造成(cheng)爐(lu)內負壓、結圈(quan)，影(ying)響(xiang)(xiang)氣流分(fen)布、窯(yao)(yao)(yao)況穩定。對此，回(hui)(hui)轉窯(yao)(yao)(yao)“對癥下(xia)藥”，將原有直徑(jing)(jing)15mm圓孔篩(shai)(shai)網調節為(wei)(wei)直徑(jing)(jing)18mm方孔篩(shai)(shai)板，減少20mm以(yi)下(xia)灰石上料(liao)量，通過此項(xiang)舉措，提高(gao)了(le)原料(liao)入窯(yao)(yao)(yao)質量，將生過燒(shao)(shao)下(xia)降至8%左右(you)，使加(jia)工成(cheng)本降低(di)至232元(yuan)/噸。

另外，在操(cao)作上，段長(chang)楊占(zhan)文(wen)要求(qiu)三(san)個班組統一標(biao)準(zhun)操(cao)作，嚴格(ge)執行標(biao)準(zhun)化作業指導(dao)書，防止生產(chan)波動，進一步促進產(chan)質量(liang)穩定。

安(an)全(quan)是(shi)一(yi)切工(gong)(gong)(gong)(gong)作的前(qian)提(ti)和基礎(chu)，回轉(zhuan)窯工(gong)(gong)(gong)(gong)段非常(chang)重視(shi)安(an)全(quan)生產工(gong)(gong)(gong)(gong)作，不(bu)僅(jin)將(jiang)安(an)全(quan)作為班(ban)組績效考核的首要(yao)因素，還根據員(yuan)工(gong)(gong)(gong)(gong)年齡特點及崗位(wei)特性(xing)安(an)排安(an)全(quan)知識培訓指導，不(bu)止(zhi)在(zai)班(ban)前(qian)班(ban)后會中(zhong)強調各崗位(wei)操作注(zhu)意事(shi)項(xiang)，更是(shi)把安(an)全(quan)帶到了(le)崗位(wei)上，只(zhi)要(yao)一(yi)有空，工(gong)(gong)(gong)(gong)段長、班(ban)組長及安(an)全(quan)專職(zhi)人員(yuan)就會深入到崗位(wei)中(zhong)，實(shi)地講解崗位(wei)安(an)全(quan)注(zhu)意事(shi)項(xiang)，加深印(yin)象(xiang)，提(ti)高員(yuan)工(gong)(gong)(gong)(gong)安(an)全(quan)意識及重視(shi)程度。

為了進一步(bu)加強工(gong)(gong)段(duan)安(an)(an)全(quan)生(sheng)產工(gong)(gong)作(zuo)，還根據工(gong)(gong)段(duan)生(sheng)產特性在安(an)(an)全(quan)重點(dian)(dian)工(gong)(gong)藝點(dian)(dian)位(wei)定期組織員工(gong)(gong)開展專項消防安(an)(an)全(quan)演練，提(ti)高員工(gong)(gong)應急處置能力(li)，保(bao)障安(an)(an)全(quan)生(sheng)產。在工(gong)(gong)段(duan)的密實管理下，回(hui)轉窯2023年實現(xian)安(an)(an)全(quan)生(sheng)產“零事故”。

生產順行(xing)的(de)基(ji)礎是設(she)備(bei)穩(wen)(wen)定(ding)(ding)，在(zai)設(she)備(bei)管(guan)理方面，回轉窯(yao)(yao)認真落實操(cao)檢合一，除了維(wei)(wei)修(xiu)隊(dui)伍專(zhuan)業的(de)維(wei)(wei)修(xiu)保養外，在(zai)日常(chang)工作(zuo)中，工段非(fei)常(chang)重(zhong)視引導崗位(wei)人員在(zai)生產的(de)同時(shi)(shi)對(dui)設(she)備(bei)進行(xing)維(wei)(wei)護(hu)保養，每天在(zai)操(cao)作(zuo)設(she)備(bei)的(de)同時(shi)(shi)對(dui)關(guan)鍵點(dian)位(wei)進行(xing)檢查保養，發現(xian)設(she)備(bei)異常(chang)響動、溫度、震動、味道等及時(shi)(shi)聯(lian)系維(wei)(wei)修(xiu)維(wei)(wei)護(hu)，確保設(she)備(bei)穩(wen)(wen)定(ding)(ding)順行(xing)。在(zai)操(cao)檢合一的(de)有效(xiao)執(zhi)行(xing)下，過去一年，回轉窯(yao)(yao)實現(xian)設(she)備(bei)安全(quan)“零(ling)事故”。